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Subject Recent good times w. a '94 Auto to 5 Speed Conversion.
     
Posted by YugoBernie (NoVA) on October 17, 2005 at 12:24 PM
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Message Thought I'd post some of the "action shots" from our recent transmission conversion on a 1994 TT. It also proved to be a great project to break-in the new garage space. This was our first time through this and we took a few pointers from TECH write-ups and a few emails here & there. This project will serve as the basis for the write up that I've owed to Sport Z Magazine for a while now so I guess you can expect it in the early 2006 issues.

The new home for my Z projects:

On to the fun stuff:

Jeremy ready for take off:

Spencer starts tearing the console apart:

DS removed and auto trans just about ready to come out:

Trans out:

Making the opening for the clutch pedal is actually pretty simple. The car has a blank out w. 2 spot welds holding it in place. I just scored the edge of the paint around it to keep it from tearing and broke apart the spot welds:


OEM TT flywheel back from the machine shop, they did a beautiful job resurfacing it for us:


We installed all the factory clutch hard lines & shields with the motor in the car which took a bit of patience & thought but IMHO really pays off in the end. Our goal was to make this as 100% close to stock looking & functioning as reasonable possible.

Fluid line junction w. heat shield:

Jeremy's frame rail already had the mount for the clutch line on it, we use the CZP braided line in place of a stock rubber line:

New center support going on the OEM 5 Speed drive shaft (upper), compare the length difference to the auto unit (below):

Driveshaft installed w. SPL solid Urethane transmission mount:

Ah thats better:

The clutch bleeder high point on the PS fender was very useful for getting the whole system bleed down:

Pulling all the part together for this project took a solid local & remote team effort and I'd like to give a few people credit here:

5 Speed TT Transmission -> Noyan USA, local JDM part importer. Came w. 1 month, unlimited mileage warranty.
[ http://www.noyanusa.com/ ]

Clutch line, 5 Speed transmission harness, JWT clutch -> Concept Z Performance
[ www.CZP.us ]

Transmission Mount -> SPL Parts
[ www.splparts.com ]

NA clutch pedal & master cylinder ->Z1 Motorsports
[ www.300ZX.com ]

Flywheel -> Ashley TTXTZ
Drive shaft -> from my parts pile but I think it's originally John Park's
Shifter boot support ring ->Woody
5 speed brake pedal -> Zeus
clutch hard lines, clutch & flywheel bolts, trans shields and misc hardware came from my box of "transmission parts for Jeremy" thatI'm glad to be rid off after a year or so.

The Sport Z write up will be a bit more nitty gritty of the details & how to's that we worked out so keep an eye out for it :-)

YugoBernie

Bernie Bilski berniebilski@cox.net
1995 NISSAN 300ZX TwinTurbo 5 Speed in Cobalt Green
ZCCNV #390 ~ ECZA #368

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